|
Steering related |
|
1 |
Power steering gear box |
White paint # 5 swipe on inside of case. 1/2" wide x 2"
lg. |
|
2 |
Idler arm |
None |
|
3 |
Pitman arm (gear arm assembly) |
One blue paint # 15 swipe - 1/2" wide x 2"
lg |
|
4 |
Steering shaft coupler to gear box |
White paint # 5 swipe 1 1/2" wide on coupler |
|
5 |
Horn adapter |
Yellow paint # 4 daub |
|
Brake related |
|
1 |
Front brake caliper mount |
|
|
a |
RH |
Orange paint # 1 swipe between bolts - approx 1 1/2"
lg |
|
b |
LH |
Orange paint # 1 swipe between bolts - approx 1 1/2"
lg |
|
2 |
Disc brake caliper |
|
|
a |
RH |
White paint # 5 daub near bleeder screw |
|
b |
LH |
White paint # 5 daub near bleeder screw |
|
2 |
Disc brake dust shield |
|
|
a |
RH |
White paint # 5 daub - 1" dia. just below the lower ball
joint front mounting fastener. |
|
b |
LH |
White paint # 5 daub - 1" dia. just below the lower ball
joint front mounting fastener. |
|
3 |
Brake drum |
Red/ orange paint for road and ralley wheels. Applied with wide
brush |
|
4 |
Fire wall near master cylinder |
|
|
a |
Above master cylinder reinforcement plate |
Orange paint # 1 daub 3/4" dia. |
|
b |
Left master cylinder reinforcement plate |
Yellow paint # 4swipe 3/4" wide x 1" lg |
|
c |
Power brake booster |
Orange paint # 1 daub at top front 3/4" daub. |
|
K member related |
|
1 |
K member |
|
|
a |
RH side |
Orange paint # 1daub approx 1" dia under lower control arm
mounting point |
|
b |
LH side |
Red paint # 3 daub approx 1" dia under lower control arm
mounting point |
|
c |
RH front |
White paint # 5 "X" below and inside of strut rod
nut |
|
2 |
Torsion bars |
|
|
a |
RH 1857778 |
One aluminum paint # 14 swipes . This mark is 1" wide and
approx. 12" from the front. |
|
b |
LH 1857779 |
Two aluminum paint # 14 swipes. Same position as 2a |
|
c |
RH 1857780 |
One brown paint # 12 swipes. Same position as 2a |
|
d |
LH 1857781 |
Two brown paint # 12 swipes. Same position as 2a |
|
e |
Dust boot |
Red paint # 3 swipe on bottom edge of each dust boot and onto
frame. |
|
4 |
Lower control arm |
|
|
a |
RH |
|
|
a1 |
Torsion bar adjuster |
Blue # 7 or orange # 1 of Green # 9 paint on tip of
adjuster |
|
a2 |
Rivet that holds the ball joint end |
Dk green # 9, yellow # 4 or white paint # 5 on rear of
arm |
|
b |
LH |
|
|
b1 |
Torsion bar adjuster |
Yellow # 4 or Blue # 7 or Green # 9 paint on tip of
adjuster |
|
K member related cont. |
|
b2 |
Rivet that holds the ball joint end |
Dk. Green # 9, yellow # 4 or white paint # 5 on rear of
arm |
|
Rear suspension |
|
1 |
Rear shock absorbers |
Paint swipe on bottom of shock eye typically 1/2" wide x
3/4" lg. |
|
a |
RH (E74, E86 & E87) |
White # 1and brown #12 |
|
b |
LH (E74, E86 & E87) |
White # 1 and brown. #12 |
|
c |
RH (E55 & E 65 ) |
Green # 9 and yellow #4 |
|
d |
LH (E55 & E65 ) |
Green # 9 and yellow # 4 |
|
2 |
Rear sway bar |
Dk Green # 9 paint daub on outside of mount between mounting
bolts |
|
3 |
Rear spring front hanger |
White paint # 5 daub on outside surface near spring eye
bolt |
|
4 |
Rear spring |
Two paint swipes on front of spring typically 3/4" wide x
2" lg. |
|
a |
RH ( E74) |
Blue # 8 and white # 5 |
|
b |
LH (E 74) |
Blue # 8 and white.# 5 |
| |
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| |
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|
|
Manual transmission |
|
1 |
Right side of transmission |
|
|
a |
Pipe plug |
White paint # 5 "X" above pipe plug - 2 1/2"
tall |
|
b |
Pipe plug |
Lt. blue paint swipe next to pipe plug |
|
c |
Transmission code |
Large blue paint # 8 stencil (3 digits) above vin ID and part
number machined pad |
|
d |
Casting number |
Med green paint # 16 swipe over casting number |
| |
|
|
|
2 |
Left side of transmission (cover side) |
|
|
a |
Speedometer |
White paint # 5 daub above speedometer gear hsg. |
|
b |
Side cover upper |
White paint # 5 daub at top and center of side
cover |
|
c |
Side cover lower |
Yellow paint daub on bottom bear 2nd bolt from the
front |
|
3 |
Bottom of transmission |
|
|
a |
Pipe plug |
Lt. blue paint # 8 swipe next to pipe plug |
|
b |
Tail shaft to case mounting |
Lt. blue paint # 8 swipe on tail shaft to case mounting area
near right side bolt. |
|
4 |
Top of transmission |
|
|
a |
|
Lt blue paint # 8 in a Y shape near center left
edge |
|
b |
|
Yellow paint daub 1 1/2 " dia. in center |
|
c |
Tail shaft to case mounting |
White paint # 5 swipe on the tail shaft to case mounting area
near top left side bolt. |
| |
|
|
| |
|
|
|
8 3/4" axle assembly |
|
1 |
U joint flange |
Lt blue # 8 and green paint # 9 daub’s |
|
2 |
Pinion nut |
Lt. blue # 8 or white paint # 5 swipe on pinion nut and
flange |
|
3 |
Differential (3rd member) |
|
|
a |
Final Assembly ID date |
Yellow 3 or 4 digit stamp on bottom side of rib on left side
|
|
b |
Assembly date |
White 3 or 4 digit stamp on bottom of left side tube typically
inside of inner U bolt (Month model year and week. i.e., 9 F 4 ) |
|
c |
Axle code |
Yellow 3 digit stamp (part number found on build sheet) on
front of the tube typically inside of the inner U bolt. |
|
d |
Axle ratio tag placement |
This tag is placed under the nut at the 2 O'clock position (
left side) |
|
e |
Fill plug |
Red paint # 3 wipe on back side of plug |
|
f |
Fill plug |
Orange paint # 1 swipe on front side of fill plug |
|
g |
Axle ratio |
Paint swipes located on bottom barrel of 3rd
member and are about 3/4" wide x 1" lg. - See the following |
|
g1 |
3.23 axle ratio 1.38" pinion |
One blue paint # 15 swipe |
|
g2 |
3.23 axle ratio 1.87" pinion |
Three black paint # 6 swipes |
|
g3 |
3.55 axle ratio 1.87" pinion |
One white paint # 5 swipe |
|
g4 |
3.91 axle ratio 1.38" pinion |
One black paint # 6 swipe |
|
g5 |
3.91 axle ratio 1.87" pinion |
Two orange paint # 1 swipes |
|
h |
Sure grip id |
One orange paint # 1 swipe located on bottom barrel of
3rd member near the mounting flange |
|
4 |
Carrier / housing |
|
|
a |
Right tube top |
Lt blue paint # 8 swipe on right side tube top near U
bolt |
|
b |
Left tube top |
Large yellow paint # 4 swipe on left tube side near U
bolt |
|
c |
Rear dome |
Large white paint # 5 " E" in a circle on back of
housing behind 3rd member |
|
d |
Rear dome |
Large yellow paint # 4 swipe on back and top between 9 and 11
O'clock position |
|
e |
Right tube rear |
White paint # 5 in S or G shape on rear of left tube below
brass junction block |
|
5 |
Brake backing plate |
Green # 9 or white paint # 5 swipe below the adjuster plugs on
each side. |
|
9 1/4 " Dana 60 axle
assembly |
|
1 |
Part ID tag |
Strip of white tape with build code in red on left tube just
inside of the inner U bolt |
|
2 |
Axle code |
Yellow 3 digit stamp (part number found on build sheet) on rear
of the right side tube typically inside of the inner U bolt. |
|
3 |
Axle tags locations |
|
|
a |
Lubrication tag placement |
Under bolt on right side of cover at 5 O'clock
position |
|
b |
Ratio tag placement |
Under bolt on left side of cover at 7 O'clock position. There
is typically a yellow paint daub # 4 on the head of the bolt. |
|
4 |
Bottom of differential |
White paint # 5 "X" just behind the pinion
flange |
|
5 |
Left side of differential |
Large white paint # 5 swipe on left side between the center and
upper rib |
|
6 |
Right side of differential |
Large yellow paint #4 swipe below center rib near the yoke
flange |
| |
|
Large beige paint # 13 swipe above center rib near the pinion
yoke flange |
|
7 |
Top of differential |
White inspectors ID number in grease pencil above pinion
snubber. |
| |
|
Large white paint # 5 daub under pinion snubber. |
|
5 |
Rear cover |
Large white paint # 5 E in a circle and also a white x in a
circle or without a circle. - |
|
6 |
Brake backing plate |
Large pink paint # 2 daub behind axle tube flange |
|
7 |
Wheel stud on axle shaft |
(1) tip of stud is painted yellow paint # 4 |
|
Drive Shaft |
|
1 |
Drive shaft |
White paint swipe near part number |
|
2 |
|
|
|
3 |
|
|
| |
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|
|
Engine Related |
|
1 |
Engine code |
Typically this was placed on the front of LH valve cover with a
grease pencil. |
|
2 |
Transmission code |
Typically this was placed on the front of LH valve cover with a
grease pencil. |